Architecture

How this factory stays connected

One PREKIT hub and 10 area nodes link 78 machines over Modbus TCP, S7, and OPC UA into one Colca namespace, alongside the ERP. Production context — orders, recipes, quality checks — survives every handoff from planning to dispatch instead of vanishing every time a bar moves to the next step.

Supporting Infrastructure

Other Systems

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  • Colca — Open-source MQTT data layer — the Unified Namespace every machine signal flows through
  • dataops — Derives machine state and OEE (availability, performance, quality) per machine from the live stream
  • Keycloak — Authentication and role-based access control across all factory systems
  • Smallstep CA — Private certificate authority for service-to-service trust
  • Prometheus — Fleet monitoring and alerting across all PREKIT nodes
  • VPN — Secure remote maintenance access and PLC updates